We provide contract cleaning and blasting services for metal parts used in various types of manufacturing equipment.
Precision cleaning and Blasting treatment
Material of the object to be processed Stainless steel, Aluminum, Brass Please feel free to consult us about other materials as well.
Surface treatment
Chemical treatment
Alkalis, acids, and solvents are used in combination to remove deposits and passivation treatment.
Physical treatment
・Blasting is performed to achieve a clean surface finish and to remove surface deposits.
・Ultrasonic cleaning removes minute adhered particles.
・High-pressure water cleaning removes deposits.
Ultrapure water cleaning
Contaminants and particles will be removed by cleaning with ultrapure water in a Class 1000 cleanroom using equipment specified at 17.5ＭΩ.
Cleaning track record
・Semiconductor manufacturing equipment
・Wafer carrier, Wafer cassette
・Large-scale components for OLED and LCD production equipment
・Aircraft-related parts
・Pharmaceutical manufacturing equipment components
・Components for heavy electrical machinery
Incidental work
・Disassembly and reassembly parts
・Leak inspection using a leak detector
・Metal contamination analysis report
・Cleaning effectiveness report
・Vacuum packaging using clean packaging material
・Masking for blasting
Material: Stainless steel
Process: Acid cleaning
Material: Stainless steel
Process: Degreasing and acid cleaning
Material: Brass
Process: Blasting treatment
GRINDING FLUID
MORESCOTOOLMATE
MORESCOTOOLMATE is water-soluble grinding fluid and its model numbers GR-4, GR-20 and GRINDSTAR 3000 are suitable for processing with a diamond grinding stone and they can be applied to high-precision processing of glass, silicon, ceramics, cemented carbide alloy. MORESCOTOOLMATE is an eco and human body-friendly product the materials used for which attention is paid to so that it may not contain substances harmful to the environment and the human body.
| Product Number | Properties | Visual Appearance | Kinematic Viscosity at 40 ℃ |
pH | Recommended Dilution Factor |
|
|---|---|---|---|---|---|---|
| Undiluted Fluid |
Diluted Solution |
mm2/s | 20 times | |||
| GR-4 | Suitable for processing silica, ceramics and lenses. Less susceptible to water plaque. Skin irritation is suppressed | Colorless | Colorless and Transparent | 2 | 9.0 | 20 to 30 times |
| GR-20 | Suitable for pellet proces-sing of optical lenses. Suitable for processing sapphire substrate for LED. | Faint Yellow | 3.8 | 7.9 | ||
| GRINDSTAR 3000 | Suitable for processing super-hard materials. Elusion of cobalt ions is suppressed | Faint Yellow | 2.0 | 9.5 | ||
Additives for Water-soluble Grinding Fluid
| Product Number | Properties | Visual Appearance | pH | Additive Ratio |
|---|---|---|---|---|
| AP Adjusting Agent | Prevention of corruption of water-soluble grinding fluid and capability of ph improve-ment | Yellow | 10.6 | Add 0.2 to 0.5% of total grinding fluid volume |
| Anti- foaming Agent | Fast-acting capability of emergency response in the event of foaming | Milky White | – | Add 0.1 to 0.5% of total grinding fluid volume |
DLC Coating
We offer a service of contract processing of DLC coating and we also deal in products with DLC coating.
General Properties of DLC Coating
DLC Coating has the following properties.
・High hardness and excellent abrasion resistance
・Low friction coefficient
・Causing no abrasion and damage to the partner material during the sliding action
(Low attackability against the mating material)
・Chemically stable, which causes no burning, adhesion and deposits
・Excellent biocompatible (hypoallergenic)
・Good releasability and stain-guard properties
Examples of DLC Coating Applications
Examples of DLC-coated Products
The pictures below show examples of DLC-coated products.
DLC Coating Technology
The technology used in DLC coating we offer has the following excellent features.
・Exerts less thermal influence on the material to be coated with DLC, because the DLC coating process is carried out in a low temperature (less than 150℃) plasma environment throughout the DLC coating process.
・Capable of coating large quantities of materials with a DLC layer at one time thanks to the large scale DLC coating chamber.
・Capable of uniform coating of a DLC layer over complicated forms.
・Capable of enhancing adhesion between the material and the DLC layer by means of plasma ion implantation.
・Capable of reducing the variations in coating thickness to a nano-order.
・Imparts the liquid repellent properties by fluorine-contained gas doping treatment.
Large Scale Chamber for DLC Coating
The picture on the right shows the external appearance of a large scale chamber of a DLC coating equipment that is capable of coating DLC layer over materials as large as 1,300 mm x 1,700 mm.
